Assembly requires two people. Do not fully tighten bolts until the entire structure is assembled to ensure proper alignment. Pre-Assembly Preparation
: Before beginning, group your carriage bolts, lock nuts, and Allen wrench bolts to match the manual’s hardware list. Tensioning
The Del Mar is heavy. The assembly manual typically emphasizes the "base-up" approach. The upright posts must be perfectly seated into the base frame.
Secure them with lock nuts, though note that some angles may require an extended flex bit for access. Horizontal Bar and Top Frame
To help you get your Pacific Fitness Del Mar gym up, running, and safe to use, this comprehensive guide outlines the entire assembly process from preparation to the final safety checks. Step 1: Preparation and Safety pacific fitness del mar home gym assembly manual
Slide the down the guide rods, inserting the center stem through the middle holes of the weight plates.
Ensure weight plates move freely. Adjust guide rod brackets if needed.
Slide the weight cushions and spacers onto the rods first. Then, slide each weight plate down one by one, ensuring the pin holes face forward Selector Stem: Insert the selector stem through the center of the stack. 3. Top Beam & Attachments
Ensure no metal wire is exposed through the plastic coating. Maintenance and Care Assembly requires two people
Cables must run directly in the center groove of every pulley wheel.
To keep your Pacific Fitness Del Mar operating like a commercial gym machine, follow this routine maintenance schedule: Instructions Wipe down pads
: Regularly lubricate weight guide rods with Teflon anti-seize lubricant or white lithium grease to ensure smooth movement.
Look for the Del Mar 9H assembly manual for the most specific exploded diagrams. Tensioning The Del Mar is heavy
Based on Pacific Fitness gym standards, you will typically need the following tools: Two 3/4" and two 9/16" open-end wrenches. One rubber mallet (for end caps). One 3/16" hex key (often supplied). Snap ring pliers and Teflon/Silicone spray lubricant.
If you are searching for the manual, you are likely looking for:
Even if you cannot locate the original manual, you can assemble the Pacific Fitness Del Mar by following this universal home gym assembly sequence. Assume you have the frame pieces, hardware bag, cable(s), and weight stack.